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Chicago O’Hare International Airport (ORD) Terminal 5 BHS Redevelopment

BNP was the Baggage Handling System (BHS) design lead for Muller & Muller, Ltd. and the Chicago Department of Aviation, delivering improvements to the Chicago O’Hare International Airport Terminal 5 BHS.

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Overview

BNP was the Baggage Handling System (BHS) design lead for Muller & Muller, Ltd. and the Chicago Department of Aviation, delivering improvements to the Chicago O’Hare International Airport Terminal 5 BHS.

Design Challenges

The challenges presented with this redevelopment design included a lack of space, restrictive BHS clear heights within the existing bagroom, and the need for a comprehensive phasing plan to ensure ongoing operations during construction.

Design Solutions

To fully optimize the existing make-up area, the design team provisioned a new PGDS-compliant originating Checked Baggage Inspection System (CBIS) below a new East Head House expansion area. The make-up bagroom design included 15 new flat plate carousels, a dedicated recheck oversize screening area, a consolidated manual encode zone, and a new lane-based early bag storage system. The make-up area also provisioned adequate drive aisle circulation for the pre-clear and international arrival unloads occupying the shared space.

Construction Phasing

This phasing plan included over 30 installation and demolition steps, including temporary systems to ensure the Terminal 5 airlines could continue to screen and process baggage throughout construction.

Project Start

2018

Client

Chicago Department of Aviation

Scope of Service

  • Analysis Study
  • Conceptual Design
  • Schematic Design
  • 30% TSA Design Documents

Region

North America

Baggage Handling Systems Success Stories

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New Terminal A Baggage Handling System at Newark Liberty International Airport (EWR)

STV, Inc. retained BNP to be the Engineer of Record for the Baggage Handling System (BHS) for the New Terminal A at Newark Liberty International Airport (EWR).

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Atlanta-Hartsfield International Airport (ATL) L-MOD Curbside Design

BNP Associates, working with HOK, redesigned the southeast curbside conveyors and Delta Dash package handling systems to make room for new canopy supports being added as part of the L-MOD program.

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Tampa International Airport (TPA) Outbound Baggage System Security Enhancement Project

BNP Associates, Inc. was retained by the Hillsborough County Aviation Authority to validate the existing 30% Checked Baggage Inspection System (CBIS) design and to develop it 100%, including TSA approval.

Partnering for Results: From Mega-Projects to Mid-Sized Success.

While building on our strong reputation, we aim to showcase our ability to deliver cost-effective solutions for mid-sized projects, educating clients on the latest technologies and ensuring their long-term success. We prioritize building relationships with clients, not just customers, often working closely with small teams in airport planning and development departments to deliver exceptional results.

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