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New Terminal A Baggage Handling System at Newark Liberty International Airport (EWR)

STV, Inc. retained BNP to be the Engineer of Record for the Baggage Handling System (BHS) for the New Terminal A at Newark Liberty International Airport (EWR).

image overlay Industrial machinery and equipment with yellow and gray components, labeled with identification codes.

Overview

STV, Inc. retained BNP to be the Engineer of Record for the Baggage Handling System (BHS) for the New Terminal A at Newark Liberty International Airport (EWR). The new terminal features 33 gates and offers enhanced flexibility through a “common-use” system designed to maximize gate efficiency.

As the Engineer of Record, BNP played a pivotal role in the design process, collaborating closely with the lead designers and over 30 subconsultants during the peak of design development. BNP managed the BHS design up to 70% completion and led the TSA submittal process through to final approval.

PROJECT DETAILS

Advanced Technologies

The New Terminal A’s baggage system utilizes a suite of advanced technologies to manage both outbound and inbound baggage efficiently. Key features include:

  • Sick Hybrid Arrays (ATR/RFID)
  • Siemens High-Speed Diverters (HSD II)
  • State-of-the-art screening equipment
  • Self-bag drop stations
  • Oversize baggage subsystems

System Performance

The system is driven by PLCs with hot backup functionality, providing 3D visualization at operator workstations, and achieving throughput rates of up to 3,300 bags per hour. Its seamless integration and advanced reporting capabilities support smooth, reliable operations.

Screening and Sortation

The outbound system includes a Checked Baggage Inspection System (CBIS) matrix equipped with four CTX-9800 screening devices, paired with a sortation system consisting of twelve make-up devices, with infrastructure in place to allow for future expansion.

Project Challenges and Success

Despite the significant challenges posed by the COVID-19 pandemic, including schedule disruptions and resource limitations, the project team successfully pushed through. Major milestones such as Factory Acceptance Testing (FAT) and Integrated Site Acceptance Testing (ISAT) were achieved.

Project Start

2018

Client

STV, Inc., Port Authority of New York and New Jersey

Scope of Service

  • Analysis Study
  • Conceptual Design
  • Design Development
  • Contract Documents to 70%
  • Design Build
  • Support/Coordination Services
  • Limited Construction Administration
  • Testing & Commissioning

Region

North America

Baggage Handling Systems Success Stories

image overlay Atlanta-Hartsfield International Airport (ATL) L-MOD Curbside Design
Baggage Handling Systems

North America

Atlanta-Hartsfield International Airport (ATL) L-MOD Curbside Design

BNP Associates, working with HOK, redesigned the southeast curbside conveyors and Delta Dash package handling systems to make room for new canopy supports being added as part of the L-MOD program.

image overlay Tampa International Airport (TPA) Outbound Baggage System Security Enhancement Project
Baggage Handling Systems

North America

Tampa International Airport (TPA) Outbound Baggage System Security Enhancement Project

BNP Associates, Inc. was retained by the Hillsborough County Aviation Authority to validate the existing 30% Checked Baggage Inspection System (CBIS) design and to develop it 100%, including TSA approval.

image overlay Hilton Head Island Airport (HXD) Terminal Improvements Program
Baggage Handling Systems

North America

Hilton Head Island Airport (HXD) Terminal Improvements Program

BNP was brought on board to design the new inbound and outbound Baggage Handling Systems (BHS) for the Terminal Improvements Program at Hilton Head Island Airport.

Partnering for Results: From Mega-Projects to Mid-Sized Success.

While building on our strong reputation, we aim to showcase our ability to deliver cost-effective solutions for mid-sized projects, educating clients on the latest technologies and ensuring their long-term success. We prioritize building relationships with clients, not just customers, often working closely with small teams in airport planning and development departments to deliver exceptional results.

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